Build a Practical Physical Kanban System
The Accessible Lean Consulting Kanban Starter Kit is a complete, ready-to-deploy physical Kanban solution designed specifically for Australian manufacturers, workshops, maintenance teams, warehouses and production environments.
Unlike software-based systems that require extensive setup and ongoing administration, this kit provides a highly visual, simple and scalable method for controlling inventory, triggering replenishment and improving production flow directly on the factory floor.
Whether you're implementing Kanban for the first time or expanding an existing Lean system, this kit provides everything required to establish clear reorder points, production triggers and visual inventory management standards.
Designed to Help You:
✔ Reduce stock shortages and production interruptions
✔ Improve inventory visibility
✔ Standardise replenishment processes
✔ Reduce excess inventory holdings
✔ Create clear production priorities
✔ Support continuous improvement initiatives
✔ Improve communication between purchasing, stores and production teams
✔ Build a practical Lean manufacturing culture
What's Included
Inventory Storage System
48 × Small Blue Containers with Dividers
48 × Medium Blue Containers with Dividers
24 × Large Blue Containers with Dividers
The included containers create the foundation of a practical two-bin Kanban system. Each container includes a divider to separate active stock from replenishment stock, making inventory levels instantly visible to operators.
Visual Kanban Trigger System
The Kanban holders provide a dedicated location for active replenishment signals, ensuring purchasing and production teams always know what action is required.
Label & Identification System
2 × DYMO LabelWriter 550 Printers
4 × Packs DYMO Industrial Labels
USB containing editable label templates
150x Ready to Use Magnets
Create professional part labels, location labels and Kanban cards quickly and consistently.
Digital Data Collection Tools
Barcode Scanner
Digital Camera
Capture inventory information, part data and visual standards with ease.
Implementation Resources
A practical step-by-step guide showing exactly how to establish locations, create Kanban cards, set reorder quantities and launch a visual replenishment system.
Why Accessible Lean Consulting?
This kit has been developed from real-world manufacturing experience and is designed to help businesses create sustainable improvements without expensive software subscriptions or complicated ERP integrations. Many customers begin with a pilot area before gradually rolling out Kanban across production, maintenance stores, warehouses and spare parts inventory. This kit has been designed to support that journey, allowing you to scale at your own pace without needing to replace your original setup.
Whether you're managing 100 part numbers or 10,000, the Accessible Lean Consulting Kanban System is designed to grow with your operation.
Simple. Visual. Flexible. Scalable.
Build a Practical Physical Kanban System
The Accessible Lean Consulting Kanban Starter Kit is a complete, ready-to-deploy physical Kanban solution designed specifically for Australian manufacturers, workshops, maintenance teams, warehouses and production environments.
Unlike software-based systems that require extensive setup and ongoing administration, this kit provides a highly visual, simple and scalable method for controlling inventory, triggering replenishment and improving production flow directly on the factory floor.
Whether you're implementing Kanban for the first time or expanding an existing Lean system, this kit provides everything required to establish clear reorder points, production triggers and visual inventory management standards.
Designed to Help You:
✔ Reduce stock shortages and production interruptions
✔ Improve inventory visibility
✔ Standardise replenishment processes
✔ Reduce excess inventory holdings
✔ Create clear production priorities
✔ Support continuous improvement initiatives
✔ Improve communication between purchasing, stores and production teams
✔ Build a practical Lean manufacturing culture
What's Included
Inventory Storage System
48 × Small Blue Containers with Dividers
48 × Medium Blue Containers with Dividers
24 × Large Blue Containers with Dividers
The included containers create the foundation of a practical two-bin Kanban system. Each container includes a divider to separate active stock from replenishment stock, making inventory levels instantly visible to operators.
Visual Kanban Trigger System
The Kanban holders provide a dedicated location for active replenishment signals, ensuring purchasing and production teams always know what action is required.
Label & Identification System
2 × DYMO LabelWriter 550 Printers
4 × Packs DYMO Industrial Labels
USB containing editable label templates
150x Ready to Use Magnets
Create professional part labels, location labels and Kanban cards quickly and consistently.
Digital Data Collection Tools
Barcode Scanner
Digital Camera
Capture inventory information, part data and visual standards with ease.
Implementation Resources
A practical step-by-step guide showing exactly how to establish locations, create Kanban cards, set reorder quantities and launch a visual replenishment system.
Why Accessible Lean Consulting?
This kit has been developed from real-world manufacturing experience and is designed to help businesses create sustainable improvements without expensive software subscriptions or complicated ERP integrations. Many customers begin with a pilot area before gradually rolling out Kanban across production, maintenance stores, warehouses and spare parts inventory. This kit has been designed to support that journey, allowing you to scale at your own pace without needing to replace your original setup.
Whether you're managing 100 part numbers or 10,000, the Accessible Lean Consulting Kanban System is designed to grow with your operation.
Simple. Visual. Flexible. Scalable.
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